What are bottle caps?
Bottle caps are essential items in the liquid packaging industry, chemicals, pharmaceuticals, food industries, and distilleries as glass bottles closures are the major consuming sectors. Bottle caps provide protection to a container against substitution, pilfering and adulteration.
Why bottle caps are extensively used in various industries?
Once the bottle cap is fixed, ordinarily it is not possible to tamper with the content of the package without destroying the special device in the closure which is intended to provide protection. So, bottle caps are most extensively used cap fitted on the glass bottles containing the products such as chemicals, syrups, pharmaceuticals and squashes.
Bottle caps market potential
Caps and closures are a dynamic sector in the packaging industry. The industry covers various stakeholders like raw material suppliers, processors, packaging and manufacturing. Also, it has end-user industries like manufacturers of food, personal care products, beverage and pharmaceuticals.
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As the opportunities grow in the end markets, players are competing to launch innovative products and diversify their product portfolio. The caps and end users industries are independent market.
The rise in the consumption of packaged products offers a strong customer base for the caps and closure market. Packaging is essential to preserve the quality of the product. It also prevents from chemical reactions endangering the health of the consumer. So, efficient and suitable packaging is important for every product driving up demand for closures.
Bottle caps making business compliance
The person must apply for different registrations and licenses. Small-scale operations attract very few licensing formalities. You have to check the laws of the state like pollution law etc before starting your bottle caps making business.
- First step is to register your business with the registrar of companies. Choose the right form of organization to get the maximum effectiveness.
- Next step is to obtain the trade license from the local authority
- Apply for MSME Udyog Aadhar online registration. This is not mandatory, but it does helps to get subsidies and grants from the government.
- You can also apply for ISO certification
- Apply for NOC from the pollution control board
- Obtain GST registration
- Apply for DPCC license in you are operating your business in the national capital based on your category.
Bottle caps making unit set-up and machinery
For setting up your Bottle Caps Making Machinery you need at least 2000 sq.ft area of manufacturing operation. For you must have a sufficient space for production, storage, and raw material keeping. Also, you will need to have a space for your official work. If you do not have your own premise; start the business with rental area.
The most important utilities are electricity and water. It is a man-power driven industry so it is important you employ efficient skilled and semi-skilled workforce. It is advisable to set up the factory in the industrial zone.
Basic machinery requirements
- Un-geared fixed stroke, power press, fitted with pneumatic friction clutch and brake, one-shot lubrication device and suitable electrification.
- Multi-spindle knurling, beading machine, complete with electrical and cap feeder device.
- Three cavities die sets suitable for 28mm PP caps die compromising diagonal pillar set with feeder plate and other standard accessories.
- Roll feed attachment for automatic strip feeding up to 0.3mm thickness and width 175 mm with standard accessories.
- Rotary wads assembling machine complete with suitable electricals and digital counter
- Shearing machine pedal operated with the strip collection tray
- Ring separator machine pedal operated with the strip collection tray
- Ring separator sorting drum for scrap rings with electrical
- Inspection conveyor
- Cap sealing machine pedal operated for testing caps
- Electrical control panels with sensor
- Blower with electrical and pipe synchronization
- Testing gadgets
Also you need to arrange bottle cap printing machine as can print your company brand name in the bottle caps.
Bottle caps manufacturing process and raw materials
Steps in the manufacturing process
You must print the desired design on the aluminium or plastic sheet. Draw the cap on the punching machine by fitting the multiple dies for a particular size. It will give knurling, grooving perforation of beading. Fit circular washers in the cap manually wherever required. Finally bottle caps are ready for packaging and dispatch.
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Raw materials required
The raw materials required are aluminium or plastic sheets procured from the reputed dealers. Other raw materials are PVC coated wads.
Wrap up
Before starting the bottle caps manufacturing business, do thorough research and analysis and then go through the steps of starting the business so that you can start the same without any hassle.
Sarswati Enterprises 